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試驗(yàn)室XPM-Ф100×4型行星四筒研磨機(jī)技術(shù)參數(shù)

一、設(shè)備概述及主要用途

I. Description and Main Application

XPM-Ф100×4行星四筒研磨機(jī)是在吸取國(guó)外先進(jìn)經(jīng)驗(yàn)的基礎(chǔ)上設(shè)計(jì)的一種高效研磨設(shè)備,由于研磨體處于12~13g的離心力場(chǎng)內(nèi)作研磨運(yùn)動(dòng),所以研磨磨礦效率高、出料粒度細(xì)。該設(shè)備應(yīng)用交流變頻技術(shù),可實(shí)現(xiàn)研磨盤(pán)的無(wú)級(jí)調(diào)速,并且調(diào)速范圍寬,變速平穩(wěn),另配有定時(shí)裝置,以保證研磨工況的重復(fù)性。此外還可選配不同的規(guī)格的淬火不銹鋼研筒和瑪瑙研筒,適用于研磨各種不同的物料,尤其適用于忌鐵物質(zhì)的研磨和超細(xì)磨。

XPM-Ф100×4 four-drums ball mill is a kind of high-efficiency grinding equipment designed based on foreign advanced experience. Since the grinding body is grinded in the field with centrifugal force of 12~13g, its grinding efficiency is high and the granular sizes of materials it grinds are fine. This equipment employs AC frequency variable technology and can realize stepless speed regulation of grinding disk. Besides, it has a wide speed regulating range and can change the speed steadily. It is equipped with timing device to ensure the repeatability of grinding. In addition, it is equipped with quenching stainless steel grinding drum and agate grinding drum of different specifications which can be used for the grinding of different kinds of materials, and especially the grinding and superfine grinding of steel resistance materials.

該機(jī)主要用于快速分批研磨各種有機(jī)、無(wú)機(jī)樣品,質(zhì)量控制樣品,新型材料試驗(yàn)樣品以及其它物料??筛赡ヒ部蓾衲ィ梢宰髂チ嫌?,也可以作混料、均料用,是地質(zhì)、冶金、煤炭、建材、化工、水電、輕工、農(nóng)業(yè)、食品、醫(yī)藥、國(guó)防及各大專(zhuān)院校、科研單位等部門(mén)和行業(yè)的實(shí)驗(yàn)室必備磨樣設(shè)備之一。

This machine is mainly used to rapidly grind all kinds of organic and inorganic samples, quality control samples, new material test samples, and other materials. It allows both dry grinding and wet grinding. It can be used not only to grind materials, but also to mix materials and homogenize materials. Such mill is one of the types of grinding equipment necessary for the laboratories in sectors and industries such as geology, metallurgy, coal, building material, chemicals, water and electricity, light industry, agriculture, food, medicine, national defense, and each institution of higher education and R & D institution.

二、設(shè)備的主要技術(shù)參數(shù)

. Technical Parameters

型號(hào)規(guī)格 Model 單位Uite XPM-Ф100×4
磨筒數(shù) 個(gè) 4
轉(zhuǎn)盤(pán)轉(zhuǎn)速 Speed r/min 100~400變頻無(wú)級(jí)調(diào)速
磨筒轉(zhuǎn)速 Drum speed r/min 224~896變頻無(wú)級(jí)調(diào)速
變頻器變頻范圍 Frequency Range HZ 10~35
每筒****裝料量 Feeding Capacity g 200
給料粒度 Feed size mm 5-10
出料粒度 Outside size mm -0.074
功率 Power kw 1.5
外形尺寸 Overall dimensions mm 600×666×1067
質(zhì)量 Weight kg 240(不包括磨筒、磨球)

注:該機(jī)受樣品的性質(zhì)、比重、形狀、粒度等多種因素的影響,磨礦效率差異比較大。本表數(shù)據(jù)僅供客戶(hù)選購(gòu)時(shí)參考。

Note: The grinding efficiency of this machine varies considerably due to influences from many factors such as nature, specific gravity, shape, and particle size of sample. The data in the table is only for the reference of customers.

三、設(shè)備主要結(jié)構(gòu)及工作原理

III. Main Structure and Working Principle

本機(jī)結(jié)構(gòu)主要由底座、轉(zhuǎn)盤(pán)(行星輪系)、磨筒、壓緊機(jī)構(gòu)、機(jī)箱、變頻電器控制等部分組成。

This machine is mainly composed of base, rotary disk (planet gear train), grinding drum, pressing mechanism, chassis, frequency converter, etc.

底座是一個(gè)長(zhǎng)方形的鑄造件,其上固定中心軸,中心軸上裝有可以在上面轉(zhuǎn)動(dòng)的轉(zhuǎn)盤(pán),電機(jī)座在底座前部與其緊鄰,上裝電動(dòng)機(jī)。機(jī)箱前面是控制面板,變頻器裝置在機(jī)箱后面,底座和電動(dòng)機(jī)均裝在機(jī)箱上部。

The base is a rectangular cast part above which the central shaft is fixed. Above the central shaft, a rotary risk that can rotate above it is installed. The motor base is very close to it at the front of the base. A motor is installed on it. On the front of it is a control panel. The frequency converter is installed at the back of the chassis while both the base and the motor are installed above the chassis.

轉(zhuǎn)盤(pán)實(shí)際上是一個(gè)行星輪系,上面是支承盤(pán),下面是皮帶輪,兩者由銷(xiāo)軸連接成為一個(gè)整體。轉(zhuǎn)盤(pán)中間是中心軸,轉(zhuǎn)盤(pán)可在中心軸上回轉(zhuǎn),中心軸上固定有中心軸皮帶輪,轉(zhuǎn)盤(pán)上沿中心軸的周?chē)鷮?duì)稱(chēng)地裝著4根可回轉(zhuǎn)的軸,軸上裝有皮帶輪,軸上端固定有法蘭盤(pán),其上裝有圓筒及壓緊機(jī)構(gòu),用以壓緊研磨筒及蓋。

The rotary disk is actually a planetary gear train above which is the supporting plate and under which is the belt pulley. The two is linked to be a whole through the hinge pin. The middle of the rotary disc is the central shaft around which the rotary disc revolved. The central shaft is equipped with belt pulley and on it a flange is fixed. Above it are installed drum and pressing mechanism which is used to press the grinding drum and cover.

當(dāng)電動(dòng)機(jī)旋轉(zhuǎn)時(shí),通過(guò)電機(jī)皮帶輪和轉(zhuǎn)盤(pán)下端的皮帶輪使轉(zhuǎn)盤(pán)繞中心軸回轉(zhuǎn),通過(guò)中心軸皮帶輪帶動(dòng)四根軸上皮帶輪,使四根軸各自繞自身中心線自轉(zhuǎn)。

When the motor is rotating, it gets the rotary disk to revolve around the central shaft through the motor pulley and the pulley below the rotary disk. It drives the pulley on the four shafts through the pulley of central shaft, to get the four shafts to revolve around their own center line respectively.

XPML-Φ100×4型行星四筒研磨機(jī)	Four-drums mill

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